Tooling Manufacturing Services

Injection Mould Manufacturing and Design Guide

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Experience Quality First with Aikete Plast

At Aikete Pllast, with decades of experience in tooling design, we excel in a wide range of specialized areas, including plastic injection molding, LSR injection molding, plastic and LSR over-molding, silicone compression molding, and silicone and plastic extrusion. We are committed to surpassing the most demanding customer requirements and adhere to ISO 9001 and IATF 16949 quality management standards, ensuring our results consistently exceed customer expectations.
Get Your Request

Get Your Request

Provide your specific requirements for injection mold manufacturing, such as mold materials, mold lifespan, number of cavities, runner specifications, and surface treatment needs.
Confirm DFM Report

Confirm DFM Report

Our engineering team initiates mold flow analysis and prepares a DFM (Design for Manufacturing) report based on your specifications, confirming all details with you.
Mold Deisgn

Mold Deisgn

Our engineering team creates a 3D mold design based on the approved DFM report, including all details of the mold and confirm the mold design drawings with you
Mold Final Acceptance

Mold Final Acceptance

Once the final sample is approved, we proceed with the final mold acceptance. For export molds, we handle the final packaging. If the mold is for mass production in our factory, we prepare the necessary production materials.
Mold Assembly & Testing

Mold Assembly & Testing

Once the injection mold is completed, we proceed with fitting, assembling, and testing it. This process is repeated until the product meets your requirements. We then send you samples for confirmation.
Injection Mold Manufacturing

Injection Mold Manufacturing

Using the confirmed mold drawings, we create 2D drawings highlighting key dimensions and tolerance requirements. Our mold makers then begin manufacturing the injection mold and inspecting tolerances at each processing step.
Customized Design and Engineering Support

Customized Design and Engineering Support

We work closely with customers to understand their needs. Our expert engineering team provides design guidance and support, ensuring the tooling meets expectations and product requirements.
High-quality Materials and Manufacturing Standards

High-quality Materials and Manufacturing Standards

We select premium materials, like high-grade steel and wear-resistant alloys, and enforce strict quality control to ensure each tool's durability, stability, and lifespan.
Technological Innovation and Continuous Improvement

Technological Innovation and Continuous Improvement

As an innovative factory, we strive for technological advancement and new manufacturing methods, enhancing tooling precision and efficiency to meet evolving market demands.

Our Unique Points

We offer a wide range of customizable options, seamless collaboration for tailored solutions, and fast manufacturing to seize market opportunities and meet urgent demands.
Tight Tolerances

Tight Tolerances

Using wire EDM, 5-axis CNC and other high-precision equipment to achieve tolerances as 0.01mm.
Precision Gages and Fixtures

Precision Gages and Fixtures

We ensure high-precision inspection, process stability, customization, quality control, and continuous innovation to meet customers' mold requirements and deliver excellent long-term ROI.
High-Level Technology

High-Level Technology

Our machinists know the necessary tools, such as CNC machines, blueprints, and quality inspection equipment.

Injection Mold Solutions

Find the Perfect Mold Steel for Your Injection Molding Project: Attain Excellence with the Best Solutions.
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What are Plastic Mould Steels?

Plastic mold steels, also known as mold or tool steels, are specialized steel alloys used in the creation of plastic injection molds. These steels are engineered to withstand the extreme temperatures, pressures, and corrosive environments typical of the plastic injection molding process.

What are the Primary Characteristics of Plastic Mould Steels?

●  High hardness:
To withstand wear and tear while preserving the mold’s shape and surface finish.

●  High thermal conductivity:

To effectively disperse heat produced during the molding process, minimizing the risk of thermal shock and deformation.

●  High corrosion resistance:

To resist the corrosive effects of plastics, mold release agents, and cleaning chemicals.

●  Low thermal expansion:

To minimize warping and distortion of the mold due to temperature changes.
 

What Factors Should Be Considered When Selecting Injection Mold Steel

●  Mold size and complexity

●  Expected lifespan and production quantity

●  Plastic material for molding

●  Preferred surface finish and precision
●  Financial constraints and cost factors

Types of Tooling

Prototype Tooling

Prototype tooling, often referred to as soft tooling or rapid tooling, enables manufacturers to create, produce, and evaluate tools to verify fit, form, and function prior to large-scale production. Commonly used materials include silicone rubber, aluminum alloy, and soft steel due to their cost efficiency and ease of shaping. Key advantages include quick prototype production within hours or days, reduced investment costs, and the capacity to produce precise parts for testing and validation.

Injection Mold Price

Unlock High-Performance, Budget-Friendly Solutions for Your Injection Molds
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How Much Does It Cost to Have an Injection Mold Made?

A basic, single-cavity mold designed for low-volume production typically ranges from $1,000 to $3,000. In contrast, molds for larger and more complex components can exceed $10,000. Generally, a standard mold for a simple part that can fit in your hand averages around $5,000. Understanding these costs is crucial as it highlights the importance of careful planning and early design optimization in the process.

What factors will affect the cost of injection molds?

The price of molds can vary from $1,000 to more than $10,000, depending on several factors. Some of the elements that can affect the cost of creating an injection mold include:

●  Mold size and complexity

●  Mold steel material selection

●  Mold design

●  Production volume

●  Location and supplier

●  Additional features

●  Mold size and complexity: Larger and more complex molds demand additional materials and labor, which increase the cost.
●  Mold steel material selection: The kind and quality of the mold material can influence the price. For instance, high-quality steel molds generally cost more than those made from mild steel, aluminum, or other materials.
●  Mold design: The mold's design, such as the number of cavities, gate positions, and ejector pin placement, can impact the overall cost.
●  Production Volume: Molds intended for high-volume production are more durable, built to withstand significant wear and tear, leading to higher initial costs. However, these increased expenses are compensated over time by the reduced cost per part.
●  Location and supplier: The price of mold production can vary significantly based on your location. For instance, molds manufactured in China are typically less expensive than those produced in the US or Europe, largely due to lower labor and material costs in China.
● Additional features:Features such as hot runners, temperature control, and automation can raise the overall cost. By supplying precise information and collaborating with a reliable supplier, you can obtain a more accurate estimate for your injection mold expenses.

How to Get an Accurate Injection Mold Quote?

Step1: Provide detailed specifications:
Tell the supplier its appearance, dimensions, materials, and functionality.
○  Tell the supplier of the quantity you require and your desired delivery schedule.
Step2: Clearly define the mold requirements:
What kind of mold do you want? Harden Steel, Mild steel?
What kind of finish do you want? Polished, brushed, anodized?
Are there any special things you want, like cooling channels or ejector pins?
 
Step3: Provide accurate production volume and schedule:
The professional designer designs the style according to the customer's needs and submits it to the customer for review and confirmation
Step4: Specify the desired mold design:
○ Tell me which design software you use or send the 3D file.
 If you have any specific requirements for the supplier to consider, such as limited space or a specific material that must be used, make sure to communicate that.
Step5: Provide accurate part dimensions and tolerances:
Give suppliers the part dimensions, including tolerances, so they can design the mold correctly.
Step6: Request a detailed quote:
Ask the manufacturer to give you a detailed quote that includes: How much it will cost to design and make the mold How much it will cost to make the tooling (things like mold inserts, ejector pins, and cooling channels) How much it will cost to make the parts (things like labor, materials, and overhead) Any other costs (like maintenance, repair, or replacement)

 

Step7: Check the quote:
Review the quote thoroughly to ensure it includes everything you require and that the costs align with your expectations
Ask questions if you don’t understand something in the quote.
Step8: Ask for a sample or prototype:
Ask the manufacturer to provide a sample or prototype to ensure the mold is correctly designed and that the product meets your specifications.
Step9: Negotiate the terms:
Go over the quote and discuss the terms, if needed, to make sure we’re on the same page.
Step10: Check out the manufacturer:
Look into the manufacturer's reputation and their experience in producing molds for similar products. Ensure they are familiar with comparable materials, production volumes, and design requirements.
How to Get an Accurate Injection Mold Quote?