Injection Molding Quality Control

How we use digital processes, scientific molding, and inspection reporting to manufacture quality parts consistently

Design for Manufacturing (DFM) Analysis

When requesting a quote through our online quoting system, you will receive manufacturing analysis and pricing.

How our manufacturing analysis can improve quality of injection-molded parts:
● Identifies thick walls
● Identifies features with insufficient draft
● Mold flow analysis
● Select gate location
● Select ejector pin location

Scientific Molding: Consistently Delivering Quality Parts

We use scientific molding to ensure consistent, high-quality parts. Each project follows a documented, optimized process for uniformity. Modifications are tracked for traceability. By precisely controlling fill, pack, and hold, we meet specific resin and dimensional requirements, ensuring each part matches the previous one. This guarantees higher quality and consistent inspection reports for our customers.

Design Support from Injection Molding Experts

Consultative Design Services: Collaborate with our injection molding experts to enhance your design's moldability. Our applications engineer will work closely with you to understand your goals, review the DFM analysis from your online quote, and refine your 3D CAD file.

Injection Molding Inspection Reports

We automatically measure up to four key dimensions (X, Y, Z) based on your CAD model, ensuring quoted tolerances. These quality checks are performed on a sample of parts.

Moreover, we offer a diverse array of quality - related documentation. Compare the advantages of each inspection report to determine the one that best fits your project requirements.

How are Part Dimensions Measured?

We use industry-standard CMMs, calipers, and pin gauges, enhanced with patented automation technology for in-process inspection—no extra cost or lead time.

We measure parts at a regular interval. The interval is determined by dividing the total order quantity (represented as “n”) by 30. Alongside the measurement data of each part, the Capability Report will present the average measurement, standard deviation, and a Process Capability Index (Cpk) value for all the critical dimensions.